ENERGY & PETROCHEMICAL

Lose the call,
lose control of safety.

One DistriNET fibre-distributed architecture — so every call across process units, tank farms and control buildings is heard, answered and on the record.

Five gates every process plant has to pass

CHALLENGES
01
Coverage
Steel structures shield the signal — you are heard but cannot answer.
02
Ex rating
Uncertified equipment inside a hazardous area is a liability waiting.
03
Dispatch
Voice that cannot be replayed leaves incident review without evidence.
04
Inspection
Antenna and feeder faults found by hand, 24 hours or more after the fact.
05
Expansion
The wrong architecture means a new base station for every new area.
DISTRINET ARCHITECTURE

Centralised processing,
distributed coverage

One master base station holds all channel resources; digital fibre carries the signal out to every hazardous-area unit. Expanding means adding a remote unit — not another base station and not another frequency licence.

Signal delivered inside the process structures
Zones stay independent and interference-free
Seamless handover as people move
DistriNET extension zone A
Base station coverage
DistriNET extension zone B
Plant-wide fibre-extended coverage across process units and tank farms
Swipe to see the whole plant
FIBRE
FIBRE

DistriNET base-station extension reuses the fibre already in the ground. Channel resources from the master base station are mirrored out to each process area — the base station covers the centre, extension zones on either side push signal directly inside buildings and structures, and the whole plant shares one set of base station resources.

30–40%
lower initial investment — fewer base stations, better coverage
70%
lower expansion cost — add a remote unit, not a base station
6×
faster maintenance response through proactive fault alerts
Signal quality inside buildings and process structures, point by point
DistriNET fibre distribution
Conventional base station
Coverage depth gap HIGH LOW Control building Process units Tank farm Far boundary

A conventional base station fades the further out it reaches and the deeper it has to penetrate — quality varies point to point. Fibre delivers signal to each location directly, so the whole plant stays in the same high-quality band.

FIBRE DISTRIBUTION

Fibre distribution keeps
call quality flat

A single master base station covers the entire plant over fibre. Smaller extension cells put signal directly inside buildings and process structures, so coverage depth and stability both exceed a conventional base-station design — no dropped calls at the far boundary, in tank areas or inside the units.

ONE
master base station, plant-wide
ZERO
dead zones across the site

From firefighting to forewarning

WHY IT WORKS
Coverage inside process areas
78% → 99%
ORU REMOTE UNITS REACHING INTO THE UNITS
Time to detect a fault
>24h → <4h
NETFLEX ONLINE HEALTH MONITORING
Talk path
One-way → Two-way
DISTRIBUTED DEEP COVERAGE
ONE TERMINAL, TWO NETWORKS

Private network inside the fence,
public network beyond it

Core process areas run on the DMR private network. At the plant boundary — or off site entirely — the radio moves to 4G on its own. No second public-network system to build, no second device to carry.

Explore the PNR2100 explosion-proof terminal →
CORE AREA
DMR private
AUTO
SWITCH
PERIMETER
4G public
PNR2100 PT
Explosion-proof smart terminal · DMR voice + 4G data

Explosion-proof end to end — no weak link in the chain

FULL-CHAIN EX PROTECTION
EXPLOSION-PROOF ORU
Explosion-proof remote unit
Carries the signal tens of kilometres over fibre, with 12 channels and 24 talk groups in parallel.
Zone 1 / Zone 2
→
EXPLOSION-PROOF ANTENNA
Explosion-proof antenna
Second-generation integrated explosion barrier — compact, quick to mount, indoor or outdoor.
Indoor / outdoor
→
EXPLOSION-PROOF RADIO
PNR2100 PT terminal
DMR voice plus 4G data, built for hazardous areas and managed from NetFlex.
Extended battery life

Certification is held at the product level, not claimed at the system level: remote units, antennas and terminals each carry their own approval, and the documentation set is delivered with the hardware for the authority having jurisdiction.

BUSINESS VALUE

The architecture you choose sets the cost you carry

Five-year total cost of ownership, indexed against a typical mid-size petrochemical site: 10 km², 500 users, 8 coverage zones. Evertac's five-year total is set at 100; other approaches are shown relative to it.

Cost item
EVERTAC
Conventional DMR
Legacy tier-1 vendor
Initial investment
100
130
225
Five-year maintenance
15
30
40
Five-year downtime loss
5
18
25
Five-year TCO index
120
178
290
Five-year saving against a legacy tier-1 build
≈59 %
Around 32% lower than a conventional DMR build over the same five years.
We can model this against your own site area, user count and zone plan, in your currency.
One vendor, one engineering chain
Base stations, remote units, antennas, terminals and platform are developed together — no integration gaps between suppliers, and one number to call.
A platform that sees the whole system
NetFlex monitors base stations, remote units, antenna lines and even terminal batteries — visibility a conventional network manager does not offer.
Support where the plant is
Authorised service partners across the major petrochemical clusters handle inspection, training and maintenance locally.
This is not an equipment purchase.
It is an upgrade to your safety communications system.
Book a technical review
KEY FACTS

Energy and chemical plant key facts

Equipment

Explosion-proof

Repeaters, antennas and terminals for hazardous zones

Zones

Zone 1 / Zone 2

Coverage into classified process areas

Protection

IP66

Dust- and water-tight enclosures

Reference

Global chemical majors

Integrated chemical sites in our case studies

FAQ

Hazardous-area radio coverage FAQ

The questions we hear most often on selection, certification and delivery.

Didn’t find your question? Ask an engineer →

Equipment in classified areas must carry explosion-protection certification appropriate to the zone and gas group. Certification for each Evertac explosion-proof product is confirmed per project during design.

Signal is carried on optical fiber to explosion-proof remote units inside the process area, which avoids long coaxial runs and keeps RF power low.

Yes. Standard ORUs serve control rooms, offices and warehouses, while explosion-proof ORUs serve process areas — all managed from the same master unit.

References include integrated sites of global chemical manufacturers in Shanghai and other chemical parks listed in our case studies.