MANUFACTURING · SEMICONDUCTOR & CLEANROOM

Communications for manufacturing plants

Capacity grows phase by phase while the network stays on the architecture it started with. Building the network zone by zone lets it grow with output — and keeps voice and data reliable in cleanrooms, specialty gas rooms and areas of heavy equipment interference.

THE CHALLENGE

Output keeps growing; the network keeps catching up

On a semiconductor, display, precision engineering or pharmaceutical floor, communications has to satisfy four constraints at once: cleanliness class, electromagnetic compatibility, continuous production and phased construction.

Every expansion means rebuilding

Capacity grows in phases, and the network is rebuilt round after round, with core equipment added again each time.

Radiation limits in the cleanroom

Precision equipment carries explicit electromagnetic limits, and a conventional antenna’s power affects the production environment.

Unintelligible near heavy equipment

The electromagnetic environment around large tools and specialty gas rooms is severe, affecting both transmit and receive.

Third-party systems are hard to coexist with

The customer already has a radio brand its people know, and compatibility and interference between old and new is a lasting problem.

Production cannot be interrupted

A break in communication is lost output, so the system has to be maintained and extended without stopping the line.

Roaming between buildings

People move quickly across a very large site, so voice and data access has to hand over seamlessly.

ZONE ARCHITECTURE

Built zone by zone, scaled with output

One base station distributes the signal centrally, and each building or hall becomes an independent zone over fibre. Zones do not interfere with one another, a new plant area can be designed as a module and cut over in one go, and construction never disturbs what is already running.

DMR digital base station
One frequency plan, consistent channels site-wide
Third-party base station (optional)
Keeps the customer's existing radio brand and core equipment
↓
Combining platform · suppresses intermodulation, optimises receive sensitivity
↓ standard fibre (in place of coax) ↓
ZONE 01
FAB production area
MA antennas under strict radiated-power control
ZONE 02
Specialty gas rooms
Explosion-proof antennas and transport equipment
ZONE 03
Equipment and utility rooms
Denser placement to hold receive under interference
ZONE 04
Offices and support areas
Standard coverage, ≥ -85 dBm
Each zone links independently to the core base station with its own communication properties and functions; a fault in one zone does not accumulate into the others, and the search area for it shrinks accordingly.
1/10
Core link cost
Standard fibre already in place replaces coaxial cable.
0
New core equipment
Expansion keeps the existing core rather than duplicating it.
Isolated
Zones do not affect each other
Each hall links independently to the core base station.
One cutover
Expansion completed at once
Building a new area never disturbs the system in service.
Consistent
Same channels, same quality
One base station distributes, so roaming handover is smoother.
COVERAGE QUALITY

Every production area and every critical post accounted for

Antennas are designed with 25% overlapping coverage, so moving between them causes neither interference nor a disruptive handover; around critical production equipment and plant rooms, both voice and data stay available.

Received signal strength and call quality
Design baseline ≥ -85 dBm
-85 dBm 5 Excellent voice and data quality
-90 dBm 4 Voice clear, data lacking stability
-95 dBm 3 Intelligible, with slight break-up
-100 dBm 2 Speech takes effort to follow, data drops
-105 dBm 1 Voice or data received only occasionally
Radiation kept below what the tools tolerate

Antenna radiated power is held under the electromagnetic limits set for precision production equipment, while still ensuring radios communicate clearly in heavy-interference areas.

Antenna transmit power < +10 dBm / 50 mW
Usable signal in equipment areas > -70 dBm
Offices and other areas > -85 dBm
The antenna's status light is the zone's signal indicator
Flashing green Coverage normal
Flashing amber Coverage reduced
Steady white Standby
Off Communication fault
From mostly voice to mostly data

Using antennas with business-interaction capability at critical points means the antenna network carries more than speech — it supports the data exchange the operation runs on.

Conventional system Voice 100%
DistriNET system Data 80% · voice 20%
Data Voice
Power over the same cable, so antennas can be upgraded any time

The cable carrying the signal also powers the antenna, so no separate supply has to be run. In an antenna network already installed, any position can be upgraded to a newer antenna with more capability.

Voice
Standard coverage and call carrying.
Field-strength sensing
Zone field strength reported back, so risk is visible.
iBeacon
Provides the position reference for indoor location.
MA12 smart antenna specifications →
BEYOND VOICE

Field data that makes coordination faster

At production scale, coordination depends increasingly on data being timely and complete. On top of the coverage network, the operations platform turns both coordination performance and system stability into data you can see and search.

Finding and clearing a node fault: a manual inspection takes two people 24 hours; platform monitoring brings it down to four.
24h
Manual inspection
4h
Platform monitoring
On-premise operations platform

Voice and condition data in volume stay on the local platform, shared over the internal network.

Data into the wider business

An API feeds the data continuously into the enterprise business or control platform, so what the radios capture goes further.

FLAGSHIP PROJECT

Memory-chip manufacturing base, Wuhan

A fast-rising Chinese memory manufacturer, holding roughly 4% of the global NAND market in 2021 and an estimated 7% in 2022. The site runs trunked base stations of the customer's existing brand alongside the Evertac DistriNET coverage system.

Coexisting with a third-party system

The customer keeps the radio brand its people know, so the design has to avoid compatibility problems introduced by third-party equipment. The site is divided into dozens of independent communication zones to limit accumulated interference.

A purpose-designed combining platform suppresses interference and optimises third-party base station receive sensitivity
Output protected under safety rules

Semiconductor production carries strict environmental and health guidance. The FAB area uses tighter radiated-power control; specialty gas rooms and areas near heavy interference use explosion-proof antennas and transport equipment.

Coverage strength controlled sensibly, receive capability improved in interference areas
High reliability, uninterrupted service

Continuous production tests people, equipment and system alike. Modular zoning shrinks the reach of any fault and makes handling it calmer; people moving fast still hand over seamlessly.

Antennas join up seamlessly without interfering with one another
Foundry fab, Singapore · P1–P4 Global pharmaceutical manufacturer Wafer fab, Shanghai Specialty semiconductor fab, Shanghai Chemical plant expansions
RECOMMENDED

Recommended product mix

All products →
SYSTEM CONSISTENCY

A consistent system
costs less to live with

Base station, combining platform, fibre transport and antennas, radios and the operations platform all come from one supplier, giving system consistency above 90%. Products that work together fail less over the long run, and an expansion does not mean rebuilding.

Services and support →
90%+
System consistency
Base station through to platform from one supplier.
15+ yrs
System life
Long-term evolution on one technology platform.
90%
Latent faults covered
The support programme resolves most operational risks.
Factory
Long-term support
From software updates to hardware replacement and tuning.
Start with a site communications assessment

Send us the plant layout, the cleanliness requirements, the radio equipment already in place and the expansion plan. We survey on site and come back with a zone architecture and a phased build route.

KEY FACTS

Manufacturing system key facts

Architecture

Zoned by building

One signal source, fiber to each hall and fab

Expansion

Modular

New buildings join without disrupting live zones

Hazardous areas

Ex repeaters

Chemical stores covered with explosion-proof equipment

References

Fabs in China and Singapore

Semiconductor and manufacturing campuses

FAQ

Factory and fab coverage FAQ

The questions we hear most often on selection, certification and delivery.

Didn’t find your question? Ask an engineer →

One base station distributes signal over fiber to each building and production hall. Every zone gets the same capacity and voice quality, and zones do not interfere with each other.

Yes. New zones are designed as modules and connected to the existing fiber backbone in a single cut-over, so operating areas stay on air during construction.

Hazardous storage areas use dedicated explosion-proof repeaters and antennas, managed as part of the same system.

Yes. Low-power antennas and EMC-aware design are used in cleanroom and sub-fab areas; references include a memory-chip manufacturing base in Wuhan and a foundry fab in Singapore.